It is easy to do. I found a headphone shape I like online, and trace/drew it on a piece of paper. Cut out the shape and used it as a template on the Steam a Seam (double-fused). If you want to see step by step instructions and pictures about this part, check out my Superhero Wrist Cuffs post. I followed its directions to bond the fleece or felt or jersey knit material onto the onesie. Then I used embroidery needle and thread to make straight stitched all around the headphone.
Ok, so it looks a little bit like ear muffs, but I know that they are supposed to be headphones. Haha.
The only slight issue I had was the placement of the thread knot. The knot is in the inside of the onesie, and I am not sure if that will scratch or irritate the baby's skin. What I should have done (if I actually thought this through instead of winging it!) was to have the knot on the outside, and make a stitch over it so it is covered. *smack to the head* Duh!
I wanted to make this as a gift...so I used iron-on backing to cover stitching inside the shirt. Now the inside is soft!
I am on an embroidering kick, so I'm thinking the next project will also involve needle and thread. =)
Good luck!
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